What is a Rubber Conveyor? Detailed Structure of Rubber Conveyors

Have you ever wondered how products can move continuously and precisely on giant production lines? The secret lies in a device that seems simple but is extremely important: rubber conveyors. With a special structure and many outstanding advantages, rubber conveyors have become an indispensable link in most modern industries.

What is a Rubber Conveyor?

A rubber conveyor is a system with a large load capacity, composed of thick rubber layers. Rubber conveyors are used for the purpose of automatically transporting materials from one point to another without human intervention. Like the blood vessel of a factory, rubber conveyors ensure the continuous flow of products.

The standout feature of rubber conveyors is sustainability, with the ability to withstand abrasion and impact. At the same time, with bulky and large volumes of goods, rubber conveyors can transport them easily. This is an essential and reliable companion for many companies. Currently, there are many different conveyors to choose from and apply effectively to each industry.

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Structural Characteristics of Rubber Conveyor Belts

Rubber conveyors are an indispensable device in many industries, from manufacturing and food processing to logistics. The structure of a rubber conveyor includes many important parts working together to transport goods efficiently.

Conveyor Frame

It is the main load-bearing part, usually made of galvanized steel or stainless steel to ensure durability and corrosion resistance. The frame design can be box-shaped or trapezoidal, depending on the load and size of the conveyor.

Conveyor Belt

The conveyor belt is used to transport materials, made from layers of rubber and fabric plies. The rubber surface layer is in direct contact with the goods, often having cleats to increase friction. The fabric ply layer provides tensile strength. Usually, the thickness of the conveyor belt has different structures depending on the transport needs.

Rubber Surface Layer

The rubber surface layer is in direct contact with the materials to be transported. The rubber layer has a thickness from 3 to 6mm with high durability. Depending on the usage needs, people can choose a smooth or cleated form.

Intermediate Rubber Layer

The intermediate rubber part has the effect of reducing noise and vibration during transport. At the same time, it also increases the adhesion between the fabric ply and the rubber surface.

In addition to the three rubber layers above, rubber conveyors can have many other layers such as cushions or steel cores. Depending on usage needs, operators can add other layers.

Roller System

The roller system is an indispensable component of rubber conveyors. Rollers are arranged according to a certain axis to help guide goods. The traction of the motor is distributed evenly on the rollers and reduces the load on them.

Fabric Ply Layer

The fabric ply layer is an important component of the rubber conveyor system. The fabric ply acts as the backbone, providing strength, rigidity, and load-bearing capacity.

The fabric ply is usually made from synthetic fibers such as nylon or polyester. The fabric ply is woven into layers and pressed tightly into the rubber layer of the conveyor. Each fabric ply layer has fibers running in different directions to create a solid network.

Roller System

The roller system is an indispensable component in rubber conveyors. Rollers help reduce friction between the conveyor belt and the goods, helping it operate smoothly and durably. Rollers are arranged according to a specific axis. From there, they direct the goods to move in a straight line or curve.

Drive Pulley and Idler Pulley

The idler pulley plays the role of guiding and supporting, helping the conveyor belt transmit along the correct trajectory. The drive pulley acts as the driving power source for the conveyor.

Tensioning Device

In rubber conveyors, the tensioning device plays an important role in maintaining the necessary tension for the belt. From there, it ensures the conveyor operates stably and extends the system’s life.

Gear Motor

The gear motor provides the necessary energy to pull the conveyor belt to move, transporting goods from one point to another. The reducer helps reduce the rotational speed of the motor and increases torque. From there, it drives the conveyor into motion.

Controller

The controller is a device or software used to monitor and adjust conveyor operations. Currently, two popular controllers are inverters and switches. Choosing and installing the appropriate controller will optimize the production process and costs.

Vertical conveyor – a solution for transporting goods vertically

Advantages of Industrial Rubber Conveyors

Rubber conveyors bring many benefits to the production process. Outstanding advantages when using rubber conveyors can be mentioned as:

• Efficiency Enhancement: Helps transport goods continuously with hand pallet trucks quickly, minimizing downtime.

• Productivity Increase: Automates the transport process, minimizing manual labor.
• Safety Assurance: Minimizes the risk of occupational accidents due to manual lifting and lowering of goods.
• Flexibility: Can be designed to suit many types of goods and different spaces.
• Durability: Rubber material and solid structure help the conveyor have a high lifespan.
• Cost Saving: Reduces labor and maintenance costs, and increases equipment lifespan.
• Environmental Protection: Minimizes noise pollution and dust.

What Factors Affect Rubber Conveyor Prices?

If you intend to buy a rubber conveyor, you need to care about the following factors because they affect the price:

• Material: The type of rubber used and the thickness of the rubber layer directly affect the cost. Natural rubber usually has a higher price than synthetic rubber and higher durability as well.
• Size: The larger the length, width, and thickness of the conveyor, the higher the cost.
• Structure: Number of fabric plies, type of splice, auxiliary parts such as rollers, conveyor frame…
• Special Features: Conveyors with special features such as heat resistance, chemical resistance, and anti-static usually have a higher cost.
• Manufacturer: The brand and reputation of the manufacturer also affect the cost. Big brands usually have higher prices due to better quality and warranty services.
• Quantity: Buying in large quantities usually enjoys preferential prices.
• Technical Requirements: Requirements such as high precision and load-bearing capacity will increase the cost.

Conclusion

Rubber conveyors are indispensable devices in modern industries. With the ability to transport diverse goods efficiently, rubber conveyors have become the optimal solution for various applications. Hopefully, with the information shared by Naltako, it has helped you understand more about rubber conveyors and related information. If you need advice on lifting equipment to help improve production efficiency, please contact:

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