Guide to Using Pallet Jacks Safely and Effectively

Are you looking for information on how to use a pallet jack to transport goods in a warehouse quickly and safely? A pallet jack is an indispensable piece of equipment in industrial sectors, helping to optimize work at manufacturing plants and warehouses. This article will provide a detailed guide, from operation to maintenance, so you can use your cargo lifting equipment most effectively. Let’s explore now!

Guide to Using Low-Lift and High-Lift Pallet Jacks

To use a pallet jack correctly in a logistics system, you need to understand how to operate both common types: low-lift pallet jacks and high-lift pallet jacks (stackers). With a low-lift pallet jack, typically used in warehouses, you simply push the jack to the pallet location, slide the forks under the pallet, and pump the handle or pedal to lift the goods about 0.2m off the ground.

High-lift pallet jacks, suitable for stacking goods onto trucks or shelves from 1.5m to 3.5m high, require adjusting the forks using the hydraulic system before moving the cargo to the desired position. Ensure the goods are placed balanced to avoid falling during the operation of the lifting equipment.

>>> Should you choose a manual or electric pallet jack?

How to Use a Pallet Jack Safely?

Safety is always the top priority when using a pallet jack in a factory or dock environment. Before operating, carefully check components such as wheels, brakes, and handles to ensure there is no damage. Operators should wear protective gear such as non-slip shoes, gloves, and helmets, while maintaining an appropriate travel speed and avoiding steep or slippery paths. Particularly, do not lift loads exceeding the allowable capacity and always determine a travel route free of obstacles to ensure occupational safety.

How to Control Cargo Lifting Equipment Effectively

To control cargo lifting equipment effectively in a handling system, you need to follow basic steps. First, move the vehicle to the cargo location, place the forks precisely at the center of the pallet, and use the handle or pedal to activate the lifting system. When moving, keep the forks at a moderate height and adjust the direction using the flexible steering wheels, especially in narrow spaces like warehouses. When lowering the goods, use the release valve to reduce pressure slowly, ensuring the cargo does not fall or get damaged, optimizing work efficiency.

Notes on Load Capacity and Balance with Forklifts

One of the critical factors when using a pallet jack is adhering to the load capacity and maintaining cargo balance in logistics solutions. Low-lift pallet jacks have capacities from 2.5 to 5 tons, while high-lift ones typically range from 400kg to 2.5 tons; therefore, it is necessary to check the weight of the goods before lifting. Place the goods centered between the two forks to avoid shifting the center of gravity, which can be dangerous. According to statistics, accidents due to overloading account for a large percentage of incidents in commercial centers and warehouses, so always double-check the maximum load capacity of the vehicle.

What are the Main Components of a Pallet Jack?

Understanding the structure of a pallet jack helps you operate and maintain the equipment more effectively in logistics technology. A pallet jack consists of three main parts: the hydraulic system with a piston pump and cylinder for lifting; the load-bearing steel forks that come into direct contact with the pallet; and the wheels (load wheels and steering wheels) usually made of PU or Nylon, suitable for various environments like warehouse floors. Additionally, the handle helps control direction and lifting, while the frame ensures sturdiness during cargo transport.

>>> Pallet jack maintenance guide for businesses

Periodic Pallet Jack Maintenance Guide

Periodic maintenance is the way to extend the lifespan of a pallet jack, especially in harsh working environments like docks or logistics companies. Regularly check and top up hydraulic oil (viscosity 30cSt at 40°C, approximately 0.4 liters), wipe down the vehicle, and lubricate joints and wheel bearings with specialized grease. Inspect wear parts such as wheels and seals, and repaint scratched areas to prevent rust. If complex issues are detected, contact a professional unit for repairs to ensure warehouse equipment always operates stably.

Which Types of Pallet Jacks are Suitable?

In today’s market, there are many types of pallet jacks suitable for various needs in the logistics system. Low-lift pallet jacks with 2-5 ton capacities are suitable for moving heavy goods in warehouses; high-lift pallet jacks can lift from 1.5-3.5m, used for stacking goods on shelves or trucks; rough terrain pallet jacks with large tires and a capacity of about 1.25 tons can navigate uneven terrain like hills. Additionally, galvanized pallet jacks withstand corrosive environments like cold storage, which is very useful for the seafood industry. Depending on the needs at a manufacturing plant or commercial center, you can choose the most suitable type of vehicle.

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