Production, installation, and handover process of container loading ramps

Container loading ramps are key equipment that helps optimize the cargo loading and unloading process. The seamless connection between the warehouse floor and the container not only accelerates loading speeds but also ensures absolute safety for people and equipment. To provide a perfect product, the process from production to installation and handover requires professionalism, precision, and strict adherence to technical standards. Let’s explore the steps in Naltako’s production, installation, and handover process of container loading ramps in detail.

Request reception and site survey

The first step in the survey process is receiving information from the customer regarding basic specifications such as the type of forklift used, maximum load capacity, container/truck type, warehouse floor height, and usage frequency. Afterward, the technical team will visit the site directly for a physical survey. Factors such as warehouse floor height, access position, ground type, and movement space are thoroughly recorded. Based on this data, Naltako experts will analyze and consult on the most optimal ramp solution, including dimensions, load capacity, materials, and additional features.

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Technical Design

After agreement, Naltako’s engineering team will proceed to design detailed technical drawings of the ramp. This drawing includes every parameter from the load-bearing structure and material type to connection details, the lifting system, and safety features. The drawing will then be presented to the customer for review and approval, ensuring it meets all agreed requirements.

Manufacturing and Production

This stage begins with preparing high-grade load-bearing steel materials, selected according to international standards. The material is then cut, welded, and bent according to the drawing by highly skilled technicians, adhering to strict welding processes to ensure durability and structural integrity. All parts undergo quality checks after each machining stage and surface finishing by cleaning, applying anti-rust paint, and finish paint, ensuring durability and aesthetics.

Installation at the site

After the parts are complete, the forklift ramp will be transported to the investor. The technical team will provide instructions and begin load testing to check overall basic functions and safety mechanisms.

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Load testing and Handover

The final step is static and dynamic load testing; the ramp will be tested for load-bearing capacity under maximum load and when the forklift is moving. At the same time, all safety features such as locking pins and anti-slip features are also thoroughly checked. Afterward, the staff will provide detailed training on safe operation and basic maintenance. When all tests meet requirements and the customer is satisfied, both parties will proceed with the official handover, signing the acceptance minutes, and confirming warranty terms.

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Conclusion

The production, installation, and handover process of Naltako container loading ramps is a testament to our commitment to quality and professionalism. From the meticulous request reception and site survey stage to the strict production process, everything is executed with absolute precision. Contact Naltako immediately to receive consultation on quality forklift ramp products.